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Power Supply

Power Supply schematic (full sheet — SMPS and LDO; LDO portion documented on the Wind Interface page)
Hardware version

WTI400 v1.2 — In service — installed on test vessel

Overview

This page documents the 3.3 V VCC rail that powers the ESP32 module and all digital logic on the WTI400. The rail is generated by an LMR51610 synchronous buck converter from the protected bus supply (VSD ≈ 12 V), and the SMPS output is then routed through a single ferrite bead (FB1) into the digital VCC domain.

The same KiCad sheet (power_supplies.kicad_sch) also contains the LP2951 LDO that supplies the wind transducer (rails VSC, VAS, signals WND_EN/WND_ERR, ferrite FB2, and jumper JP1). That sub-circuit is documented on the Wind Interface page; this page covers only the SMPS portion.

The four sub-circuits on this page, in narrative order:

  • Input stage — VSD bulk capacitance (C2) and high-frequency bypass (C4) at the LMR51610 VIN pin.
  • LMR51610 buck converter core — the converter IC, its bootstrap, feedforward, feedback divider, and a Do-Not-Populate snubber footprint.
  • Output filter — the inductor L1, two flanking bulk capacitors, and a small 3v3 bypass.
  • SMPS → VCC domain boundary — the ferrite bead FB1 that is the sole copper path from the SMPS output rail to the digital VCC distribution.

The layout closely follows the Monolithic Power Systems EMI webinar ("Practical Grounding and Layout") recommendations. Each sub-circuit explanation calls out the specific webinar recommendation the layout matches.

Functional specification and design objectives

The SMPS must convert the protected bus supply into a clean 3.3 V digital rail across the full operating envelope, while keeping switching noise out of the radio and analog sense lines. The page-level objectives are:

  • Generate 3.30 V from a 9.0–14.8 V continuous input, tolerating an 18.6 V transient clamp from upstream protection.
  • Deliver up to 360 mA continuous to the VCC rail without exceeding the IC junction-temperature limit at 85 °C ambient.
  • Filter the 400 kHz switching ripple to < 50 mV peak-to-peak at VCC.
  • Maintain ≥ 50 % saturation-current margin on the inductor at peak load.
  • Minimise the input hot-loop area — the closed loop of input cap, VIN pin, GND pin, and cap GND return — because it is the dominant near-field EMI radiator in any buck converter.
  • Provide radiated EMI shielding around the inductor, the second largest near-field radiator in a buck converter.
  • Confine the SMPS-to-VCC connection to a single ferrite bead (FB1) — no other copper escapes that would re-couple switching noise into the digital rail.
  • Provide a SW-node snubber footprint (Do-Not-Populate by default; fitted only if SW ringing is observed during bring-up).

Input stage

VCC switcher input stage — VSD bulk cap C2 and HF bypass C4 at the LMR51610 VIN pin. Zoom out to see the full sheet.

How it works

VSD enters the SMPS section from the upstream CAN bus power protection chain. The supply is decoupled at U2's VIN pin by two capacitors in a two-tier arrangement:

  • C4 — a 100 nF X7R 0603 high-frequency bypass capacitor, placed 2.62 mm from U2 VIN.
  • C2 — a 10 µF X7R 1210 bulk capacitor, placed 5.04 mm from U2 (on the outer side of C4).

The HF cap closest to the pin handles the high-frequency current spikes; the bulk cap further out provides charge replenishment over a switching cycle. This is the MPS EMI webinar's recommended two-tier input decoupling: the small package size (0603) at the smallest practical distance, with the bulk cap on the outside. The hot-loop area is small because C4's GND pad and U2's GND pin share the same priority-1 tight GNDREF pour beneath U2.

The two caps are not redundant — they cooperate. The HF cap controls the loop inductance; the bulk cap controls how much voltage sags during a switching event.

Performance

ParameterValueConditionNotes
Input current, max RMS~145 mAVSD 12 V, 360 mA loadApprox. Iout × D / √D (rough estimate)
Hot-loop distance, C4 → VIN2.62 mmCentre-to-centreWithin MPS guideline
C4 hot-loop distance, GND return< 1 mmVia shared priority-1 GNDREF pourStar convergence at U2 GND pad

LMR51610 buck converter core

VCC switcher sub-circuit — U2 (LMR51610), input decoupling C2/C4, bootstrap C11, feedforward C9, feedback divider R1/R2, snubber footprint (DNP), inductor L1, output bulk C14/C15, rail output bypass C13, boundary ferrite FB1. Zoom out to see the full sheet.

How it works

The IC and the regulation loop

U2 — LMR51610XDBVR is an integrated synchronous buck converter from Texas Instruments in a SOT-23-5 (DBV) package. It integrates both the high-side and low-side MOSFETs, the gate driver, the error amplifier, and the internal compensation network. The fixed switching frequency is 400 kHz.

The output voltage is set by the feedback divider:

  • R2 — 100 kΩ thick-film resistor (upper divider leg, between 3v3 and the FB pin).
  • R1 — 32 kΩ thin-film 0.1% resistor (lower divider leg, between FB and GNDREF).
  • C9 — 1 pF C0G feedforward capacitor across R2 (3v3 → FB pin).

With V_ref = 0.8 V (internal reference), the regulated output is:

V_out = V_ref × (1 + R2/R1) = 0.8 × (1 + 100 kΩ / 32 kΩ) = 3.300 V

The output sits exactly on target.

Why C9 is 1 pF and why it must be C0G: C9 introduces a zero in the feedback loop, improving transient response. The value is small because the FB node impedance is high (R2 ‖ R1 ≈ 24 kΩ) and the desired zero frequency is in the tens of kHz. At 1 pF, an X5R or X7R MLCC would have catastrophic DC-bias derating — actual capacitance might fall to a fraction of the nominal. C0G dielectric has essentially zero voltage coefficient at this value, so 1 pF rated is 1 pF in circuit. The feedback loop only works because of this choice.

Bootstrap

C11 — 100 nF X7R 0603 — is the bootstrap (CBOOT) capacitor. It connects between U2's CB pin and the SW node. During the low-side MOSFET on-time, C11 is charged from the internal LDO; during the high-side on-time, it provides the gate-drive voltage above SW. Without C11 the high-side MOSFET cannot turn on. C11 is placed 2.56 mm from U2 inside the SW copper pour region, so the CB→SW path is essentially zero trace inductance.

Snubber footprints (DNP)

R13 (22 Ω) and C10 (1 nF C0G) form a series RC snubber across the SW node, Do-Not-Populate by default. The footprints exist at the south edge of the SW copper pour and are accessible for rework without disturbing the rest of the layout. They are fitted only if SW-node ringing is observed at bring-up — typically a result of inductor cap loop parasitic resonance. The MPS application note SLYT465 covers when this fix is needed.

Performance

ParameterValueConditionNotes
Output voltage3.300 VCalculated from R1/R2 dividerExactly on target
Switching frequency400 kHzFixed (datasheet)Determines ΔIL and ripple
Duty cycle27.5 %V_in = 12.0 VCCM, ideal
Duty cycle22.3 %V_in = 14.8 VCCM, ideal
IC dissipation, estimated170–185 mW360 mA load, V_in = 12 VScaled from MDD400 WEBENCH (110 mW @ 240 mA)
Junction temperature rise~26.6 °CθJA = 148 °C/W (DBV SOT-23-5, datasheet)At 180 mW Pdiss
Tj at 85 °C ambient~111.6 °CWorst credible thermal case13.4 °C margin below 125 °C limit

VCC rail budget — re-calculated against the ESP32-S3-WROOM-1 datasheet

The dominant VCC consumer is the ESP32-S3-WROOM-1-N16R8 (U3). Per the Espressif ESP32-S3 datasheet (Table 16, "Current consumption in active mode"):

  • 802.11b TX at 11 Mbps, P_OUT = +18 dBm: 350 mA typical
  • 802.11g TX at 54 Mbps, P_OUT = +15 dBm: 280 mA typical
  • 802.11n TX at MCS7, P_OUT = +13 dBm: 240 mA typical
  • RX, listening: 95 mA
  • Modem-sleep: 25 mA

The worst single-mode continuous draw is 802.11b TX at 350 mA. Adding the other VCC consumers:

ConsumerWorst-case currentNotes
ESP32-S3 Wi-Fi 802.11b TX350 mADatasheet typical, +18 dBm
LSM6DSL IMU (motion sensor)~0.6 mANormal-mode gyro + accel
Button LED at full white~3.5 mAD1 backlight; R/G/B currents combined
Pull-ups (R55, R65, WND_EN, WND_ERR)< 1 mAWorst-case both asserted
Other (filter quiescent, leakages)< 5 mAMargin
Design peak (rounded up)360 mARail headroom design point

The 360 mA figure is conservative for sustained operation. Transient bursts (boot, RF ramp-up) can exceed this briefly; they are handled by the output capacitance, not by the converter's average current capability.

Output filter

Output filter — inductor L1, flanking bulk caps C14/C15, and 3v3 rail bypass C13 ahead of FB1. Zoom out to see the full sheet.

How it works

Inductor and flanking capacitors — the EMI layout that matters

L1 is a 22 µH semi-shielded power inductor in a 5×5 mm package. Production BOM specifies Bourns SRN5040TA-220M (DCR 123 mΩ, Isat 1.62 A, Irms 1.50 A). The V1.2 prototype boards are populated with Fenghua FNR5040S220MT (DCR 168 mΩ, Isat 1.8 A, Irms 1.6 A) — same footprint, stock-available substitute. Shielded construction reduces external flux compared to wirewound air-core or open-frame types; this is the right inductor family for a board that also carries radio signals and analog sense lines. The performance impact of the Bourns ↔ Fenghua swap is small and is summarised in Inductor sourcing — production vs prototype below.

The two output bulk capacitors flank L1 symmetrically, one on each side:

  • C14 — 10 µF X7R 1210, placed 4.12 mm to the left of L1 (at x = 74.9).
  • C15 — 10 µF X7R 1210, placed 4.12 mm to the right of L1 (at x = 83.1).

Both caps return to GNDREF directly through the priority-1 GNDREF pour beneath the SMPS section. This placement is a deliberate technique from the MPS EMI webinar, not just an output filter pair:

  • Ripple loop area is minimised — the output ripple current flows from L1 into the cap, around the GND return path, and back. With caps on both sides equidistant from L1, both loops are small and the total loop area is much smaller than if a single cap sat at some distance away.
  • Radiated EMI from L1 is shielded — even with a shielded core, L1 has a stray near field. Surrounding L1 with copper (the cap bodies act as shorted turns at high frequency, plus the dense GNDREF pour beneath) attenuates the radiation in the plane of the board.
  • Thermal distribution — output current passes through both caps roughly equally.

This is the layout decision that most distinguishes the WTI400 SMPS from a generic single-cap reference design. It is worth preserving on any V1.3 redesign.

C13 (100 pF C0G 0603) is the rail output bypass capacitor — placed immediately ahead of the boundary ferrite FB1, between the SMPS-side 3v3 rail and GNDREF. It extends the bypass response into the tens of MHz, attenuating switching harmonics on the SMPS-side rail before they reach the ferrite. The C0G dielectric maintains stable capacitance at the 100 pF value; the position right at the ferrite pad is deliberate.

The schematic carries an "Isolation of Power Domains" sub-diagram that makes this strategy explicit at a glance: a single input ferrite at the SMPS boundary plus an output ferrite on each SMPS rail, with the 100 pF rail bypass cap right at each output ferrite pad.

Isolation of Power Domains — input ferrite at SMPS boundary, output ferrite on each rail with 100 pF rail bypass at the ferrite pad. Zoom out to see the full sheet.

Inductor sourcing — production vs prototype

ParameterBourns SRN5040TA-220M (production)Fenghua FNR5040S220MT (prototype)Impact
Inductance22 µH22 µHNo change
DCR123 mΩ168 mΩ+45 mΩ with Fenghua — main difference
Saturation current Isat1.62 A1.8 AFenghua slightly higher; both > 3× over the design peak IL_peak ≈ 500 mA
RMS current Irms1.50 A1.6 ABoth well above the design IL_rms ≈ 440 mA
Package5×5 mm semi-shielded5×5 mm shieldedFunctionally equivalent footprint
Self-resonant frequency≥ 16 MHz (datasheet)Not listed (typical > 5 MHz for this form factor)Both well above the 400 kHz fundamental

At the design peak load (360 mA), the higher Fenghua DCR adds:

  • +5.8 mW DC conduction loss in the inductor (Iout² × ΔDCR = 0.36² × 45 mΩ). The total inductor loss rises from 15.9 mW (Bourns) to 21.8 mW (Fenghua).
  • +16 mV DC drop across the inductor (Iout × ΔDCR). Negligible vs the 3.30 V output (~0.5 %); the regulation loop compensates.
  • ~0.4–0.5 % efficiency reduction at the typical operating point. Bench measurements should confirm.

Junction-temperature margin on U2 is unchanged (the extra ~6 mW dissipates in the inductor, not the IC). Saturation margin is actually slightly better with Fenghua because its Isat rating is higher. The reason for the production switch to Bourns is the lower DCR (better efficiency) and the guaranteed SRF spec — not a fitness-for-purpose concern with Fenghua.

Performance

ParameterValueConditionNotes
Inductor ripple ΔIL272 mAV_in = 12.0 V, V_out = 3.30 VHealthy CCM, 76 % of design peak
Inductor ripple ΔIL291 mAV_in = 14.8 VWorst-case continuous V_in
Peak inductor current IL_peak496 mA360 mA load, V_in = 12 V28 % of 1.8 A Isat — 72 % margin
Peak inductor current IL_peak506 mA360 mA load, V_in = 14.8 V28 % of Isat — 72 % margin
Inductor RMS current~438 mA360 mA + ΔIL/(2√3)27 % of 1.6 A Irms rating
Estimated output ripple (capacitive)4.3 mV ppC_eff = 20 µF, ΔIL = 272 mA, 400 kHzPer ΔV_C = ΔIL / (8 × C × fsw)
Estimated output ripple (ESR)~1.9 mV ppMLCC ESR ~7 mΩ effective parallelAt ΔIL = 272 mA
Estimated total ripple~4–8 mV ppBoth contributionsWell below 50 mV target
Inductor copper loss21.8 mWIout = 360 mA, DCR = 168 mΩPass; negligible heating
CCM/DCM boundary load136–146 mADepends on V_inBelow this, U2 enters DCM (correctly)

SMPS → VCC domain boundary

SMPS to VCC domain boundary — ferrite bead FB1, the sole copper path from the SMPS 3v3 output to the digital VCC rail. Zoom out to see the full sheet.

How it works

FB1 is a Murata BLM31KN601SN1L — a 1206 ferrite bead with 600 Ω impedance at 100 MHz and 80 mΩ DCR. It sits at the boundary between the SMPS copper region (x < ~83) and the VCC digital zone (x ≥ ~83.5) on F.Cu.

At low frequencies (DC up to a few MHz), FB1 is essentially a small resistor (80 mΩ × 360 mA = 29 mV drop — negligible). At 100 MHz and above, FB1 presents 600 Ω of impedance, attenuating switching harmonics and broadband noise that would otherwise propagate from the SMPS output into the digital rail.

The critical layout point — there is no copper bypass across FB1. The SMPS-side and digital-side copper regions meet only at the two pads of FB1. This is again the MPS EMI webinar recommendation: a ferrite bead at a domain boundary is only effective if it is the sole connection. A trace, via, or pour bypass at any frequency makes the bead useless at that frequency.

Performance

ParameterValueConditionNotes
FB1 DC drop~29 mV360 mA × 80 mΩ DCRNegligible vs 3.30 V
FB1 impedance at 100 MHz600 ΩDatasheetEffective broadband block
FB1 dissipation~10 mWI² × DCRNo thermal concern

PCB Layout

The SMPS section is laid out as a tightly-coupled island that follows the MPS EMI webinar containment pattern. Placement runs U2 → L1 along the SW copper pour, with input decoupling above U2 and the output filter flanking the inductor.

  • Two-tier input decoupling. C4 (100 nF HF bypass) sits 2.62 mm from U2 VIN; C2 (10 µF bulk) sits on the outer side at 5.04 mm. C4's GND pad and U2's GND pin share the priority-1 tight GNDREF pour, so the input hot loop is small.
  • SW node as copper pour. Net-(U2-SW) is implemented entirely as a high-priority copper pour (priority 50, the highest on the board) spanning from U2's SW pin to L1's input pad — effectively zero trace inductance. C11 (BST cap) sits inside this pour, bridging the CB and SW pins directly. R13/C10 (snubber, both DNP) sit at the south edge of the SW pour, accessible for post-bring-up population.
  • Symmetric output filter. C14 and C15 (10 µF each) flank L1 at equal distance (±4.12 mm) on the same axis. This minimises the output ripple-current loop area and shields L1's stray near field. C13 (100 pF rail bypass) sits right at the FB1 input pad.
  • Single-bead domain boundary. FB1 is the only copper bridge between the SMPS 3v3 pour and the VCC digital zone — no trace, via, or pour bypass crosses it.

Four-layer GNDREF strategy — moated island plus VCC plane pair

The four-layer stack-up (1.6 mm, ENIG, dark-blue mask) does two different jobs depending on location. Inside the SMPS section (and the matching CAN-power and wind-LDO sections elsewhere on the board), all four layers are GNDREF, surrounded by a copper-keepout moat that contains return currents. In the digital VCC area, F.Cu and B.Cu are VCC pour instead, sandwiching unbroken GNDREF planes on the inner layers — two VCC↔GND plane pairs that act as distributed bypass capacitance.

Inside the SMPS island

The SMPS section sits inside a copper-keepout moat cut on F.Cu, In1.Cu, and In2.Cu. B.Cu is the only layer that spans the full board uninterrupted — there is no moat on the bottom layer. A perimeter via fence runs along the inside edge of the moat, stitching the inside-moat GNDREF on F.Cu / In1.Cu / In2.Cu down to the continuous B.Cu plane. Additional GNDREF vias at every component GND pad keep the four GNDREF layers tightly coupled wherever return current is sourced.

The four layers in the SMPS island:

LayerRole inside the SMPS island
F.Cu (top, 17.5 µm)GNDREF pour inside the moat, plus the SMPS sub-pours: SW (priority 50 — highest on the board), VSD input pour, 3v3 output pour. Three layered GNDREF fills under U2: a priority-1 tight pour directly under the IC, a priority-14 extended pour over U2's passives, and a priority-5 broader fill covering the full SMPS area.
In1.Cu (inner, 35 µm / 1 oz)GNDREF inside the moat. Bounded by the moat keepout ring (also has a separate GNDREF fill outside the moat, but the two are physically isolated on this layer).
In2.Cu (inner, 35 µm / 1 oz)GNDREF inside the moat, same pattern as In1.Cu.
B.Cu (bottom, 17.5 µm)Solid GNDREF spanning the full board — no moat. The global low-impedance return reference; what the via fence stitches the inside-moat layers down to.
F.Cu — SMPS island GNDREF pour with sub-pours and perimeter via fenceIn1.Cu — GNDREF bounded by the moat keepout ring; via fence on the inside edge
F.Cu — SMPS islandIn1.Cu — moat + via fence
In2.Cu — same moat pattern as In1.CuB.Cu — unbroken full-board GNDREF, no moat
In2.Cu — moat + via fenceB.Cu — full-board GNDREF, no moat

This is the MPS EMI webinar containment pattern: noisy switching return currents are trapped inside the moat-bounded island on layers 1–3. The only way for them to leave the island is through B.Cu, which adds enough inductance to attenuate high-frequency coupling into the rest of the board. The same moat-and-fence pattern is used around the CAN-bus power section and the wind-transducer LDO section — both are similarly noisy and similarly contained.

In the VCC digital area

The VCC area uses a deliberately different stack-up:

  • F.Cu and B.Cu carry VCC pour (not GNDREF).
  • In1.Cu and In2.Cu carry unbroken GNDREF (the digital return).

This creates two VCC↔GNDREF plane pairs separated by 0.1855 mm prepreg — an effective distributed bypass capacitor for the VCC rail with no parasitic inductance and no ESR. This is why the moat-bounded GNDREF on F.Cu and B.Cu is only present under the SMPS, CAN-power, and LDO sections: extending it into the VCC area would break the plane-pair capacitance.

Star convergence at U2 GND pad

The feedback divider lower-leg GND return (R1 pad 2), the input cap GND returns (C2, C4), and the bootstrap cap return all converge at U2's GND pin via the priority-1 tight GNDREF pour beneath U2 on F.Cu. There is no long shared via to a distant GND point. This is the "star-point at the IC ground pad" practice from the MPS webinar.

Components

RefValueFunctionDatasheet
U2LMR51610XDBVRSynchronous buck converter, 4–65 V in, 1 A out, SOT-23-5 (DBV), 400 kHz — generates 3.3 V VCC from VSDTI LMR51610
L122 µH semi-shielded inductor, 5×5 mmProduction: Bourns SRN5040TA-220M (Isat 1.62 A, Irms 1.50 A, DCR 123 mΩ). Prototype (stock substitute): Fenghua FNR5040S220MT (Isat 1.8 A, Irms 1.6 A, DCR 168 mΩ). See Inductor sourcing.Bourns SRN5040TA · Fenghua FNR5040 (LCSC)
FB1BLM31KN601SN1L1206 ferrite bead, 600 Ω @ 100 MHz, 80 mΩ DCR — sole copper path from SMPS 3v3 to digital VCCMurata BLM31KN601SN1L
C210 µF / 50 V X7R 1210VSD input bulk capacitor for U2 (Murata GRM32ER71H106KA12L)Murata GRM32ER71H106KA12L
C4100 nF / 50 V X7R 0603VSD high-frequency input bypass for U2 (Murata GCM188R71H104KA57D)Murata GCM188R71H104KA57D
C91 pF / 100 V C0G 0603Feedforward capacitor across R2 (3v3 → FB pin); sets a feedback zeroMurata GCM1885C2A1R0BA16D
C101 nF / 50 V C0G 0603SW-node snubber capacitor with R13 — DNP by default; fit only if SW ringing observed
C11100 nF / 50 V X7R 0603Bootstrap (CB→SW) capacitor for U2 high-side gate drive — always fittedMurata GCM188R71H104KA57D
C13100 pF / 50 V C0G 0603High-frequency 3v3 rail bypass close to L1 output
C1410 µF / 50 V X7R 12103v3 output bulk capacitor — left flank of L1 (intentional EMI layout)Murata GRM32ER71H106KA12L
C1510 µF / 50 V X7R 12103v3 output bulk capacitor — right flank of L1 (symmetric with C14)Murata GRM32ER71H106KA12L
R132 kΩ 0603 thin film ±0.1 %Feedback divider lower resistor (sets 3.30 V with R2)Yageo RC Group
R2100 kΩ 0603 thick film ±1 %Feedback divider upper resistor (3v3 → FB pin)Yageo RC Group
R1322 Ω 0603 thick film ±1 %SW-node snubber resistor in series with C10 — DNP by defaultYageo RC Group
TP1VCC test point — DNP

Testing & Verification

caution

The V1.2 prototype on the test vessel has been in service for approximately 1,000 sea miles. The VCC SMPS rail powers the ESP32, IMU, button, LED, and pull-ups continuously without observed brownouts or resets in service — but the ESP32 has been running with Wi-Fi never enabled (see operating-context notes elsewhere in these docs), so the SMPS has not yet been loaded by sustained Wi-Fi TX bursts in actual use. No quantitative bench measurements have been performed on the SMPS output voltage, ripple, U2 thermal behaviour, inductor thermal behaviour, or input current under sustained Wi-Fi TX. The following are required.

Hardware bring-up (rig at the bench):

  • Output voltage accuracy — Measure VCC at TP1 with no Wi-Fi activity. Pass if 3.30 V ± 2 % (3.234–3.366 V).
  • Input current at Wi-Fi TX — Measure VSD-side current at U2 VIN during a sustained 802.11b TX burst (11 Mbps). Pass if mean current is within 130–170 mA at VSD = 12 V.
  • U2 IC temperature at sustained Wi-Fi TX — Run continuous 802.11b TX for 10 min at 85 °C enclosure ambient. Pass if U2 case temperature stays below ~95 °C (Tj ≈ 111 °C internal).
  • Output ripple at Wi-Fi TX burst — Probe VCC at TP1 with a 100 MHz scope (low-inductance ground, ≤ 5 mm tip-to-tip), sustained 802.11b TX. Pass if peak-to-peak ripple at the 400 kHz fundamental is below 50 mV.
  • L1 thermal at sustained load — Touch-probe L1 case after 10 min of continuous Wi-Fi TX at 85 °C ambient. Pass if case is below ~80 °C.
  • SW-node snubber decision — Probe SW with a 500 MHz scope (low-inductance ground spring). Pass without snubber if peak ringing is < ~1 V above V_in; otherwise populate R13 + C10.
  • VCC vs 3v3 SMPS output, at Wi-Fi TX — Probe both sides of FB1 simultaneously during a Wi-Fi TX burst. Pass if the digital VCC side shows visibly reduced HF ripple compared with the SMPS-output side.

Gaps & next version

Before next production run

  • Switch L1 to production BOM — Move from Fenghua FNR5040S220MT (prototype stock) to Bourns SRN5040TA-220M (production); same footprint, ~+0.4–0.5 % efficiency improvement and a guaranteed SRF spec. See Inductor sourcing for the full analysis.

Next version (V1.3)

  • Switch U2 to LMR51610XDRGR (DRG package, exposed pad) (if higher MCU or peripheral current budgets anticipated) — DRG θJA = 48 °C/W vs DBV's 148 °C/W. At 180 mW dissipation this gives ΔTj ≈ 8.6 °C vs 26.6 °C — about 18 °C of additional thermal headroom. Same pinout family from TI; minor footprint change.
  • Add a per-circuit GNDREF keepout moat around the SW pour (carry forward from MDD400 V2.9) — V1.2 already moats the whole SMPS island, but relies on zone priority alone at the SW node; an explicit 0.4 mm keepout around the SW pour matches the MDD400 V2.9 pattern.

References

  • CAN Bus Power — the upstream bus protection chain that delivers VSD to this SMPS.
  • Wind Interface — the LP2951 LDO on the same KiCad sheet that supplies the wind transducer.
  • ESP32-S3 Module — the dominant VCC consumer this rail is sized for.
  • Power Rails — quick-reference summary of every supply rail.